Hydrogen Valve Services

Engineering Safer, Smart Hydrogen Valve Systems

Hydrogen is at the forefront of the global transition to cleaner energy. But unlocking its potential comes with a host of engineering and safety challenges – particularly when it comes to flow control and material compatibility. AC Valve Alliance are specialists in the supply, modification and manufacture of valves for hydrogen services, offering complete, end-to-end support for projects involving hydrogen gas, hydrogen blends and liquefied hydrogen.

From supplying your hydrogen fuel cells and refuelling stations with bespoke shut-off and ball valves, to ensuring 100% material compatibility with our market-leading testing and quality traceability services, we combine deep technical expertise with agile project delivery to help you meet the safety, regulatory and performance requirements of hydrogen systems across sectors. Contact us today for a free quote on your next hydrogen valve project or speak with our sales team to learn more about how we can support your hydrogen infrastructure needs.

Your Trusted Hydrogen Valve Partner

At AC Valve Alliance, we’ve been a reliable partner to energy, industrial gas and chemical sectors for decades, supporting major projects across Europe, Asia, North America and beyond. As hydrogen continues to scale in the global energy mix, we’re continuing to invest heavily in R&D so that we continue to stay ahead of technical standards to support this growing field.

We are proud to support both blue hydrogen and green hydrogen initiatives by supplying dependable valves and helping reduce fugitive emissions. Whether you’re injecting hydrogen into gas grids or managing high-purity H2 production, our role is to make your systems safe, more efficient and fully compliant. With support from our principal supply partners, we leverage an extensive global supply network to ensure we source your best project options.

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Our Tailored Hydrogen Valve Process - From Manufacturing to Testing to Full Project Supply

We are a problem-solving company, making your project more efficient.

AC Valve Alliance provides a complete solution for your hydrogen valve needs. From initial project scoping and technical analysis to ensuring the most cost-effective valve selection and on-site support, we manage the entire process.

Cost-effectiveness

Expertise

Customer care

Initial enquiry

First, our customers contact us with their project details, including specifications and any known technical requirements. We gather all necessary information to determine the best hydrogen compatible solution for their needs.

Quotation

We provide tailored quotations based on the project complexity and scale. Our flexible formats streamline customer evaluation and approval, ensuring clarity and efficiency.

Compliance & Testing

All components undergo rigorous pressure and leak testing in our dedicated facilities, using advanced detection methods such as helium or hydrogen gas. Components are also cleaned and lubricated using H2-safe products in a sterile environment to prevent contamination and guarantee optimal performance in critical applications.

Engineering & Manufacturing

We can source, design, manufacture, and modify existing stock valves to optimise them for hydrogen-specific operating conditions. Our expertise ensures that each product meets stringent performance, reliability, and compliance standards, effectively addressing pressure, temperature, and media requirements.

Order management

Efficient order management is critical to our process. We track and fulfil customer orders with care, adhering to all the correct procedures and ensuring operational integrity.

Packing & Documentation

Finally, we pack each project in accordance with the customer’s requirements, including an MRB data book containing documents such as a hydrogen leak test report, a certificate of conformity for H2 service, and other related paperwork to ensure full compliance and traceability.

Hydrogen Valve Types

AC Valve Alliance offers an extensive selection of valves tailored to meet various hydrogen application requirements including hydrogen ball valves, flow control valves, pressure relief valves and more. Our Technical Manager, Nick Papworth, leads our dedicated team, we are thrilled to offer a variety of hydrogen gas valves types. Understanding that hydrogen comes in diverse conditions ranging from high to low temperatures and pressures we recognise the importance of tailoring solutions to specific needs.

Choosing the Right Hydrogen Valve

Selecting the right valve for your hydrogen application requires careful consideration of multiple factors.

Have a read of our recent blog post which explores the comprehensive process of choosing hydrogen valves, covering essential considerations including material selection, temperature and pressure capabilities, leak resistance and other key performance criteria.

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Why Choose AC Valve Alliance?

Industry experts

We specialise in hydrogen valve solutions, ensuring compliance with stringent regulations and technical requirements.

Global sourcing

Our principal supply partners are involved in developing global hydrogen specifications and our extensive global supply network allows us to source products worldwide, guaranteeing the best options for your project.

Tailored solutions and valve automation

We assess your specific needs and can offer bespoke designed solutions to meet your exact requirements, including in-house valve manufacturing options, actuator mounting kits and valve automation packages

Modification expertise

Our team of engineers can modify our large stock of O-rings to ensure application suitability.

Project supply

We manage the entire supply chain, from sourcing to delivery, ensuring a seamless process.

Excellent customer and aftercare service

We offer comprehensive support throughout your project and beyond, ensuring complete
satisfaction.

Ultra-Sensitive Hydrogen Leak Detection for Critical Safety Applications

Our diffuser sensor testing equipment detects even minimal hydrogen leaks, achieving sensitivity down to 5 x 10⁻¹¹ mbar·l/s for maximum reliability and safety. This exceptional detection capability is crucial given hydrogen’s propensity to escape through the smallest imperfections in seals and joints – leaks that would be undetectable with conventional testing methods but could pose significant safety risks over time.

The ultra-low detection threshold ensures that every valve and fitting meets the strictest safety standards before deployment, while our advanced testing protocols verify long-term seal integrity under real-world operating conditions. This level of precision testing is essential for applications where even trace hydrogen accumulation could create hazardous conditions, providing the confidence needed for critical infrastructure installations.

Hydrogen Flow, Control and Safety – Valves You Can Rely On

AC Valve Alliance is not just a hydrogen valve manufacturer – we are a problem-solving partner. Our team provides tailored solutions that address your specific media, pressure and environmental conditions. We only work with quality European valve manufacturers such as Starline, Perar, Nacional and Pekos, and offer in-house valve modifications and testing to meet project-specific criteria. We can assess your specific project needs and offer bespoke hydrogen gas valve solutions, with our team of engineers able to modify our large stock of O-rings to guarantee application suitability.

Our product range includes:

Floating Ball Valves – Ideal for standard hydrogen flow control applications due to their reliable shut-off performance and compact design. Our hydrogen floating ball valves are straightforward when it comes to operations and well-suited to low-to-medium pressure systems.

Trunnion-Mounted Ball Valves – Suited for high-pressure hydrogen gas systems, these valves are designed with a support ball to reduce operating torque and maintain hydrogen valve seal integrity under extreme pressure. They are essential where system reliability and safety are non-negotiable such as in hydrogen compression and refuelling infrastructure.

Butterfly Valves – Cost-effective and compact for hydrogen pipelines, butterfly valves are ideal for applications where space, weight and budget are considerations. With appropriate material and seal selection, they offer safe flow isolation or control in low-pressure hydrogen networks.

Line Blind Valves – For positive isolation in hydrogen production and storage, line blind valves provide a zero-leakage mechanical barrier. They are especially valuable during maintenance or emergency operations, offering visible assurance that flow is completely shut off in critical hydrogen lines.

Hydrogen Pressure Relief Valves – Essential for system safety and overpressure protection, these valves automatically release excess pressure to prevent equipment damage or catastrophic failure. They are a required safeguard in all hydrogen systems handling compressed or liquefied gas.

Hydrogen Tank Valves – Custom-engineered for secure and certified tank applications, these valves are designed to manage storage and dispensing under varying temperature and pressure conditions. We ensure full compatibility with tank materials, regulatory compliance and minimal leakage risk.

Hydrogen Flow Control Valves – For accurate modulation and flow stability, our hydrogen control valves enable precise regulation of flow rate and system pressure. This is critical in hydrogen blending, injection and processing applications where fine control ensures system efficiency and safety.